Mining Machinery

Nodular Cast Iron Large Girth Gear for Ball Mill and Rotary Kiln

Luoyang Zhongtai Industries Co., Ltd.
  • After-sales Service:Twenty Four Onhour
  • Warranty:a Year
  • Weight:Max 120 Mt Single Piece
  • Module Range:10 Module to 70 Module
  • Certificate:ISO 9001:2008
  • Gear Cutting Machines:16m CNC Hobbing Machine

Base Info

  • Model NO.:Nodular cast iron Gear
  • Standards/Certificates:Uni En ISO Aws ASTM Asme DIN
  • Applications:Applied in The Cement and Minerals Industries: Va
  • Transport Package:Ball Mill Girth Gear
  • Specification:Ball Mill Girth Gear
  • Trademark:ZTIC
  • Origin:Luoyang, Henan
  • Production Capacity:3000PCS,Year

Description

Overview Product Description

Girth Gears: Rotary kiln Girth Gear,ball mill Girth Gear
Girth Gears offered find extensive application in different industry sectors including in sponge iron plants, steel & cement industry, mining industry, wind mills as well as in other industry sectors. These are made available in module range of 10 Module to 70 Module and in minimum diameters of 100 mm to 15000 mm. Further, these comprise maximum weight of 70 MT single pieces. Here the range of hardened & ground gear boxes/gears comprise Worm gear boxes, Helical / Double helical gears/gearboxes, Helical-Bevel gearboxes, Planetary Gearboxes and others.
Nodular Cast Iron Large Girth Gear for Ball Mill and Rotary Kiln
Features
External teeth 
Maximum diameter: 16000 mm 
Toothed face width: 1700 mm 
Maximum module: 45 by hob 
Maximum module: 65 gear finishing cutter
Internal teeth 
Maximum Diameter: 6500 mm 
Maximum module: 25.4 
Toothed face width: 400 mm
Forging material process 
Forging 
Final rolling 
Furnace cooling 
Control on production 
Water quenching 
Hardness testing 
Rough machining 
Ultrasonic testing and dimensional inspection 
Final inspection certification
Standards/Certificates 
UNI EN ISO 
AWS 
ASTM 
ASME 
DIN 
Applications 
Our girth gears are applied in the cement and minerals industries: 
Various types of horizontal mills 
Rotary dryers 
Rotary kilns 
Any other large gear ring application
Pinions
ZTIC Gear invested in significant resources and achieved many innovations with pinions. The right combination of material, hardness and finishing between pinion and gear is crucial for a long lifetime of the installed equipment. We design and manufacture pinions to match every customers need, no matter how unique the situation might be. 

Pinion design
bored
solid on shaft / integral
self aligned
spur, helical or double helical
Materialization
forged alloyed steel
through hardened, case hardened or quenched and tempered
Spur, helical or double helical
carburized
induction
nitrided
Characteristics
gear cutting with hobs
the gear quality is checked by profile tester
tooth flank modification
- profile correction 
- lead correction (straight/barrel)
designs /ratios according to ISO-DIN-A.G.M.A.
FEM/FEA simulation software
Standards/Certificates
UNI EN ISO
AWS
ASTM
ASME
DIN
Applications 
Our pinions are applied in the cement and minerals industries:
Ball - mills
ROD - mills
Semi Autogeneous Grind (SAG)
Rotary kilns/coolers/dryers
Advantages
One Source
Original Equipment Manufacture (OEM) Technical Drawings
Gearing technical expertise for kilns and grinding mills
State of the art manufacturing facilities and quality
Global sales and service support
Rotary  Kiln Girth Gears
We are leading supplier the Kiln Girth Gears for the various plants as listed below.
Sponge Iron Plants  50TPD 100TPD 300TPD350TPD,500TPD,1000TPD
Cement plants as per customer requirement
Gears for phosphate mines, Alumina plant, kaolin-bentonite
Gear Cutting Capacity:
100mm diameter to 16000mm diameter
10Module to 70Module
The Kiln girth gears are available mainly in bi-part, four parts, 8 parts or multi segments as per the requirement and suitability with the application of gear.
 
In the field of grinding mill components, We supply mill heads,feed inlet,grinding roller,cement kiln riding ring, casting gears, shaft block .Also we supply mill shell of welding structures and fabrications.
 

Company Profile

Nodular Cast Iron Large Girth Gear for Ball Mill and Rotary Kiln

Our Advantages

Nodular Cast Iron Large Girth Gear for Ball Mill and Rotary Kiln

Certifications

Nodular Cast Iron Large Girth Gear for Ball Mill and Rotary KilnNodular Cast Iron Large Girth Gear for Ball Mill and Rotary KilnNodular Cast Iron Large Girth Gear for Ball Mill and Rotary Kiln

FAQ

After Sales Service

LUOYANG ZHONGTAI INDUSTRIES able to provide:

1. ENGINEERED SPARES - DESIGN AND MANUFACTURING

2. LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES

3. HUGE MACHINE SHOP CAPABILITIES

4. TRAINING PROGRAMMES

5. PREVENTATIVE MAINTENANCE PROGRAMS

6. PREVETATIVE MAINTENANCE SERVICES

7. COMPREHENSIVE MAINTENANCE PROGRAMS

LUOYANG ZHONGTAI INDUSTRIES's Field Service Engineers are trained specifically in the LUOYANG ZHONGTAI INDUSTRIES brand group products but are capable of undertaking the servicing of other OEM brands.

Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.

LUOYANG ZHONGTAI INDUSTRIES also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.